The Powermax45® XP plasma cutter provides a recommended cut capacity up to 16 mm (5/8) as well as fast cut speeds, and automatic gas adjustment for quick, simple setup and operation. Duramax® Lock torches support handheld and mechanized cutting of a wider range of metal thicknesses, along with precision gouging such as spot weld removal, and marking capabilities.


Easy to use

  • One of our most compact and light weight systems, the Powermax45 XP is the ideal portable plasma cutter for a 16 mm (5/8") rated cutting system
  • Patented drag-cutting technology makes the Powermax45 XP easy to use even for first-time operators
  • Smart Sense technology ensures that air pressure is always correctly set

Outstanding versatility

  • CNC interface and FastConnect torch connection allows both handheld and mechanized operation
  • A wide range of torch and consumable styles to choose from for both handheld and automated processes
  • Extensive array of application capabilities via specialty consumables for fine feature cutting, extended reach cutting, gouging, precision gouging, and marking

Maximum productivity

  • Finish jobs faster, with cut speeds 1.5 times greater than oxyfuel on 6 mm (1/4") mild steel
  • Superior cut and gouge quality reduces time for grinding and edge preparation
  • New torch disable switch feature allows faster, easier changeout of consumables

Rugged and reliable

  • Duramax® Lock torches are designed for high-impact and heat resistance
  • SpringStart technology ensures consistent starting and optimum torch performance
  • Hypertherm Certified reliability ensures peak performance even in the most demanding environments


Input voltages
(± 10%)


200240 V, 1-PH, 5060 Hz
480 V, 3-PH, 5060 Hz1


230 V, 1-PH, 5060 Hz
400 V, 3-PH, 5060 Hz
Input current
@ 6.5 kW


200240 V, 1-PH, 39/32 A
480 V, 3-PH, 9.4 A1


230 V, 1-PH, 33 A
400 V, 3-PH, 10 A
Output current1045 A
Rated output voltage145 VDC
Duty cycle@ 40° C (104° F)CSA50% @ 45 A, 200240 V, 1-PH
60% @ 41 A, 200240 V, 1-PH
100% @ 32 A, 200240 V, 1-PH
50% @ 45 A, 480 V, 3-PH
60% @ 41 A, 480 V, 3-PH
100% @ 32 A, 480 V, 3-PH

CE/CCC50% @ 45 A, 230 V, 1-PH
60% @ 41 A, 230 V, 1-PH
100% @ 32 A, 230 V, 1-PH
50% @ 45 A, 400 V, 3-PH
60% @ 41 A, 400 V, 3-PH
100% @ 32 A, 400 V, 3-PH

Open circuit voltage

275 VDC (200240 V, CSA/CE/CCC and 480 V, CSA)
265 VDC (400 V CE/CCC)
Dimensions with
442 mm (17.4) D; 173 mm (6.8) W; 357 mm (14.1) H
Weight with 6.1 m (20') torchCSA14 kg (31 lbs.)

CE/CCC15 kg (33 lbs.)
Gas supplyCutting: air (clean, dry and oil-free), nitrogen, F5
Gouging: air (clean, dry and oil-free), nitrogen, F5
Marking: air (clean dry and oil-free) argon
gas inlet
flow rate/pressure
188 I/min (400 scfh) @ 5,9 bar (90 psi)
Input power cable
3 m (10)
Power supply typeInverter IGBT
Engine drive
12.5 kVA (10 kW) for full 45 A output
Electrical efficiency88%
CertificationsCSA certified for use in the Americas and Asia, except China. CCC for use in China. CE, RCM, GOST-TR, UkrSEPRO, and Serbian AAA for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.
WarrantyPower supply: 3-year
Torch: 1-year

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